PepsiCo uses a virtual reality potato harvester training platform developed with Grimme to help operators learn equipment settings and improve harvest quality. The interactive digital twin replicates the harvester’s internal mechanics, allowing operators to practise optimizing machinery performance before working in the field.
The programme aims to protect the quality of potatoes supplied to PepsiCo, reduce crop waste and support growers’ livelihoods.
Training and rollout
The platform launched with pilots in Brazil and Mexico in 2025. PepsiCo reports that the headsets and training have since rolled out to Romania and Poland. The technology was also demonstrated at PepsiCo’s Global Agro University in Germany, attended by farmers from more than 35 markets.
Operators use VR headsets to explore the virtual machinery and its settings. Once the training is loaded, it can run without Wi-Fi or an active mobile service, supporting access where connectivity is limited.
Reported pilot results
PepsiCo reports that digital twin training in the Brazil and Mexico pilots delivered an average 87% increase in bruise-free potatoes and a 1.7-fold reduction in severe bruising. These figures describe potato bruising outcomes in those pilots; they are not a measure of total waste reduction across the wider programme.
PepsiCo attributes the improvements to enhanced operator performance and machine optimization, helping growers protect more marketable crops. The company is refining language support and training content as it expands into further markets.